Showing posts with label The Kiln Project. Show all posts
Showing posts with label The Kiln Project. Show all posts

Monday, December 27, 2021

Firing Blind

 You always have to learn a new kiln. The sound of the burners, the length & color of the back pressure, the reduction smell - all those things re going to be different in a new kiln. This kiln is notably different, as it has power blowers, which have their own sound & affect the appearance of the flame. 

I am firing without any of that gained intuition.

 

The first part of the firing went ridiculously fast. I got up early, not knowing how long the firing might take, but 012 was down by 6 am. I stalled it out a bit during body reduction, trying to get a flame from the low spy, & spent an hour or so monkeying around with the burners, the blowers, & the damper, trying to get it to climb without re-oxidizing the load. Eventually 05 fell, & I could back off the reduction again (although, who knows? Reduction itself looks different) & it began to climbing startlingly fast - ^3 has fallen up top. At 8:30 am. 

I pushed the damper in a bit, to try & push some of the heat downstairs, which has had the effect of slowing the climb. That is probably a good thing! I might try backing off the burners a bit & pushing in the damper a bit more. So many moving parts!

Ok, did that...I'll pop back out in a bit to see the effect. Normally I clean the house & the studio on firing day, but today the kiln needs too much of my attention. 

^6 falling at 11 am...

Wednesday, December 15, 2021

Eat the Frog

If you look closely you can see the sliptrailing!

The first bisque in the new kiln is humming along nicely. There's a lot I still need to figure out; I don't have an intuitive sense of how the burners should sound, for example, or what the right damper position is for maximal efficiency & even firing. This kiln is a rocket! I will need to rein it in a little bit, I think, for future bisques. I candled it overnight & turned the burners proper on around 7:30 am; 08 is falling as I type. 

Since my Christmas season is a null set this year - the plumbing just happened too late - now seems like an excellent time to being my traditional year-end rumination. I call it the Week of Reflection & usually do it during the week between Christmas & New Year's, but any time is a good time to do some reflecting. 

I recently heard a phrase that stuck with me: eat the frog. I mean, ew, of course, but that's why it's memorable. It means, do the thing on your list that you really don't want to do first, & then it will be done. This is very good advice for me, as sometimes I can fritter away a whole day & get nothing done because I so much don't feel like doing one particular thing. Usually it's the most important thing! So, my new mantra when I am feeling stuck in that mode of procrastination: Eat the frog! Get it over with, & then it won't be hanging over the rest of your day. Sometimes I'm not even conscious that I am doing it, so when I find myself with lots to do but getting nothing done, I can ask myself: What the frog?

Today's frog is carrying my glaze buckets inside & upstairs to the winter studio. 

Time to peek at the bisque again - I'm guessing it will be time to shut it off. I'll unload Friday & start glazing...maybe if I'm lucky I'll be firing the glaze next week at this time. Stay tuned!! 

Sunday, December 12, 2021

The Very Good News & the Slightly Bad News

The bad news first: the quick-connects are on back order, so the propane guy will have to come back out to install those, & the pipe is a major trip hazard. Like, if you were trying to create a trip hazard, this is how you would do it. The ground was frozen, so he could not dig down to install the pipe. 

But the really, really good news? My kiln is plumbed! I can fire. I expect to bisque on Wednesday of next week, & the glaze firing to happen the week after that. 

Looks like great weather to load & fire!!



Friday, December 10, 2021

Maybe This Time

🎵It’s gonna happen

Happen sometime

Maybe this time I’ll win🎵


The propane tech is coming (again) today to plumb the kiln. Maybe this time I'll win! 


Wednesday, November 17, 2021

Hofstadter's Law

 Hofstadter's Law: It always takes longer than you expect, even when you take into account Hofstadter's Law.

Never has Hofstadter's Law seen so much exercise than with this kiln building project! To think I thought it would be done in July. HAAAAAAAAAAAA HAHAHAHAHAHAHAHAHAHAHA [stops to take breath] HAHAHAHAHAHAHAHAHAHAHAHAHA!!!!!! Today's iteration of Hofstadter's Law saw the propane tech arrive for his long delayed visit - I scheduled this back in September! - only to discover he did not have the parts to install my set up. This isn't really the tech's fault, or mine, or anybody else's; he just didn't have information that I didn't know he needed. 

Anyway. I sort of expected this would happen, so I'm not terribly upset about it. It is, as they say, what is it. My one point of stress is that I owe many people a mug from the first firing - that's how I financed the rebuild. Those people might understandably be upset given that I expected to deliver their mugs in mid-August. SO SORRY FUNDERS! I did send them an email as soon as I knew about the further delay. 

Anyway. I guess I can keep piling up greenware. 

Tuesday, September 28, 2021

Potters Plan, God Laughs

Check out the snazzy new pivot-hinge door tho! 

Ok, let's play Good News, Bad News:

Good News: Construction on the kiln is completed! We finished up on Wednesday, with Tyler welding the bolt mechanisms for the door, while I glazed the interior of the kiln & brushed the protective coating on the inside of the door. I still need to wash the contact wall of the opening, but other than that...we've done all we can do. 

Bad News: I can't fire until mid-November. The holdup? Getting the propane connected. It has just generally been hard to schedule...well, basically anything home or building related for like a year now. (Last spring when I was trying to get my house painted, I left messages with maybe 7 companies before anyone even called me back. Most were scheduling for 2022 at that time. I did manage to get the job done, though.) Fall is also a busy time of year for those in the heating industry! So it'll be mid-November before Suburban Propane can come out. 

I keep reminding myself, this is more of a nuisance than a crisis, & that despite being eager to fire, this will only cause me to have a crap holiday season - which sucks but I can be a little frugal for a little while; it will be fine. 

Those of you who have pre-ordered mug from the first firing: thank you so much for your patience! I do have all the mugs, plus many extra, made & waiting to be bisqued. If you would like to pre-order a mug from the first firing, you can do so at this link. 


Thursday, September 16, 2021

With My Freeze Ray

 

Just kidding - this is actually one of the snazzy new burners for the kiln. I just thought it looked more like a sci-fi weapon. 
We didn't quite get these positioned today, but we did get the door completed! I am so excited to have a door on this kiln. You know that moment when you place the last pot on the shelf, & think "Whew, I'm done! Hot bath here I come" followed immediately by "OH &#%@ I STILL HAVE TO BRICK THE DOOR?" Well, those moments are done for me forever. 
The door is on a pivot hinge, to accommodate the space between the kiln & the shed. 
Probably not a lot more progress will happen this week, until the bolts arrive for the door. I do have to make a few changes to the stack - or more correctly, I have to swap out some brick. There are a few brick from the old stack that I am not 100% sure are superduty - & I do need superduty for the bag wall. I should have used the dubious brick in the stack, where it won't matter, because (obviously!) it doesn't get nearly as hot.


Wednesday, September 15, 2021

The Stack, The Arch, & More

Achievement unlocked: the stack is up! As is the arch. 


Tyler built the angle iron frame & laid the brick for the arch on Monday. Sadly I was not able to be here for that! Trying to work around my teaching schedule was going to delay construction, and I really really need a kiln. I have orders piling up! Anyway, I came home Monday night to a completed arch, with a blanket of insulating kaowool. We removed the form in the morning & laid a layer of Quikcrete. I had a brief moment of wishing I hadn't discarded the boxes of broken pottery bits I used to save, thinking one day I might make a mosaic! I decided a couple decades ago that I am probably not going to make a mosaic! & even if I wanted to, there are plenty of shards in the world. But I am kind of enjoying the sleekness of the plain concrete finish. If I change my mind I could always add another thin layer of concrete & lay buttons & mug handles & porcelain doll heads in that. 

We built the stack yesterday as well. There was a little design question to resolve: what material to use for the upper portion of the stack. Technically, to fire, the stack only needed to reach the top of the arch, because this kiln will utilize forced-air burners. (More on that later, but here's the scoop from Ward Burner on the differences.) But in order for the hot gas escaping the kiln to vent above the roof of the shed, the stack has to reach that high, and do so without creating a draw that would interfere with the firing. 
Options: a piece of culvert, elevated above the last brick layer to let air in (ugly, will need to be replaced every couple of years); a double-walled stainless steel tube, also elevated, made for kilns & such (less ugly, more durable but spendy - maybe $300 for a 3 foot length) or...hey, we've got all these brick! 
The stack could not be solid, like a conventional stack, because of the draw issue, but Tyler had an idea: we could build it in a checkerboard pattern, leaving gaps between the brick to pull in air. So that's what we did & it looks so cool! Can't wait to see it firing - I am hoping to see a bit of light thru the gaps. 

Next, the door, the burners, the plumbing - that last bit will be the hold up, since it will happen just whenever the propane tech can get here. 


If you'd like ot support this project or just want a great new mug, you can pre-order a mug from the first firing at this link


Thursday, August 26, 2021

Hold On & Power Thru

 I feel like everybody has a lot less in the tank these days, with the pandemic stress piled on top of all the usual stressors, and the political hostility cranked to 11 these last few years. In Maine this summer we've also had to contend with multiple heatwaves with over 90° temperatures. I'm aware that other places had it far worse at times! But this is unusual, for us, and they just keep coming. Today it will be over 90°, I have to teach an extra class in an un-air-conditioned facility (for a co-worker who has covid) where we will be firing the gas kiln. 

I keep telling myself, just power thru. It won't last forever, it won't kill me, just hold on & power thru.

I've never been more delighted to welcome pumpkin spice. 

The heat will probably be over today (though there is still plenty of summer left for another one, or more!) but covid won't be done until either almost everyone is vaccinated, or almost everyone gets sick. Plan A seems like the obvious better choice, but some people don't see it that way, so that stressor is not going away any time soon. 

In addition, the kiln rebuild has hit some snags! The big one this week came from the delivery company, Estes Express, which was supposed to bring the brick yesterday. 

They did not bring the brick yesterday. 

What's more, they did not tell me they weren't bringing the brick yesterday, even after I contacted them in the morning to ask if they could narrow down the delivery time. I didn't find out until 4 pm that my brick weren't even loaded on the truck. 
I know mistakes happen, but this was multiple, compounded mistakes. Then when I called this morning to reschedule the delivery, they told me the brick would be coming today - a day when I can not be here to receive them. Which I had already specifically told them. 

We sorted it out, & rescheduled for tomorrow, but at this point I'll believe it when I see it. In the end it's a minor thing...just power thru it, Lori. 

Updated to add: Estes Express really is a clown show! I just got an email that they have scheduled my brick delivery for today, when I have specifically told them both by email & by phone that I will not be available to take delivery today. I think I got it straightened out - again - but who the hell knows at this point. Maybe they'll show up today anyway, & I won't be here! Maybe it'll come tomorrow, or maybe I'll wait around all day & then they'll say "oops!"
So frustrating. 

Updated to add: The eagle has landed! The brick arrived today around noon. LET THE BUILDING BEGIN

Saturday, August 7, 2021

Progress! Slow, but progress


The kiln project is not very photogenic at this stage! But it is coming along. The old kiln is gone - or rather it is in stacks of (mostly reusable!) brick in pallets in the kiln yard. The plumbing is disconnected, the rubble brick (mostly) in my truck waiting for a dump run. 

One bummer note: I cancelled my participation in the Common Ground Fair. I thought I could squeeze in a kiln rebuild & still have pots for the event but...well, maybe I still could have! But there were too many things that had to go exactly right for that to happen. The big one that loomed for me is that the burners are scheduled to be delivered the first week in September. There's like an 8-week lag between order & receipt. The kiln itself will be built by then but obviously I won't be able to fire without burners...and then it will take some time to get them plumbed, and I can't schedule the propane guy until the burners have arrived...and what if they come a week late? That's something neither I nor Tyler can control. I decided to cancel out of hte fair while they still have plenty of time to fill in an alternate. 

To my surprise, they offered me a booth refund! I think this might be a pandemic thing but either way it was very generous. That money will go directly to the kiln project. 

_________________________________________________________________________

Back from my dump run! As always I saw lots of bald eagles, including this guy: 


Sunday, July 11, 2021

Begun Is Half Done


 ...or so a wise friend once told me! By that metric I am done the deconstruction of the kiln. 

I took down the stack, down the the level of the shed roof. I stopped there because I am going to need some pallets to put the soft brick on, rather than the wet ground; and also because it seemed like a good place to stop. I am not crazy about heights, so I am relieved to get all the roof-of-the-shed work out of the way. 

Next steps:

  • Get some pallets! I think Portland Pottery has some, or sometimes hardware stores give them away; in a pinch I could always buy pallets
  • Take down the rest of the stack
  • Borrow some post jacks to jack the arch form up under the arch. I need to lift the weight of the brick so I can remove them without destroying them. 
  • After that it's just brick by brick until only the angle iron frame is left. That'll be fun, getting that to the dump. 

Here's all the brick I unstacked, tossed down & restacked today! No wonder I am exhausted & smell like a goat. 

This is happening! If you want to support this project, or just want a new mug, you can order a mug out of the first firing here. 

Saturday, July 10, 2021

Nice Day to Start Tearing Down a Kiln!

 

Yesterday, not so much! It was a deluge of rain among the last shreds of Hurricane Elsa. I drove to Belfast, to deliver pots to Mainely Pottery, a lovely little gallery & studio who started carrying my work just as the pandemic descended up on us. 

(As a side note, Mainely Pottery is for sale! 5 waterfront acres in Belfast, Maine - a shopping destination - with a long-established business. There are 2 buildings - a full pottery studio & the gallery - and plenty of room to put up a little house or a yurt, if you wanted to live there or supplement pottery sales with AirBnB. As you can see, I have given this some thought! If you have a little money or are the kind of person banks don't laugh their collective asses at,  this is your chance to live the dream: make & sell pots on the coast of Maine. Me, I'd have to win the lottery a little to make this work but you? Maybe you could do it.)

Ok, back about me! After weeks of talking about it, today I am taking the first steps in the kiln-rebuild process: ordering the shelves & beginning the arduous task of taking down the old kiln. I'll start with the stack, which means (EEK) a ladder on the roof the get to the highest courses of brick. Not sure how long this will take but the answer is "forever" if I don't get started. 

Sunday, July 4, 2021

The Law Of Old Kilns

 


Are you familiar with the Law of Bad Hair? That refers to that phenomenon that happens when, after weeks of hating your hairstyle & wanting a change, the day of your appointment finally comes...and on that day, you wake up & you hair looks perfect, exactly as you hoped it would when you chose that style in the first place. 

Call it the law of old kilns: my last few firings - all of the ones I have done since scheduling the rebuild - have been amazing. This one is no exception. I used about 6 lbs of soda (1/2 ash, 1/2 bicarbonate) in a 20(ish) cf kiln. 

The very first piece I unloaded sold as soon as I posted it. It's unlike my other work - mostly I was determining how the underglaze decals from San Bao would perform in soda. Answer: like a champion! I don't expect to use decals in most of my work, but they are a fun change. This one was applied at leatherhard. There's no glaze on the exterior, so all the color you see is just the Bmix clay interacting with the soda vapor. 
Also in that kiln, work for the upcoming group show at Monkitree, Exploring Maine: A Maker's Journey. Here are the pieces (probably!) for that show. 

Just about everything in this kiln was spoken for, headed to a store or gallery, right down to the gap-fillers: these minis are on their way to Maine Local Market, a new store in Hallowell. 
Additionally I have pots for the Portland Pottery Café, pots for Bayview Company, pots for Mainely Pottery. 
One of the reasons I need a new kiln - aside from the ever-flattening arch - is exactly that: when I unload a firing, a few days later all the pots are gone! Not what you would call a problem, exactly, or, at least, a nice problem to have; but it meant I can't take on any more shops, and I can't build up inventory for shows. My kiln capacity is the bottleneck to how much work I can make. 

It remains to be seen if I can budget the time to fill the new kiln in a timely manner; I mean, I will, because I'll have to, but whether I can do it & still keep all of my classes is the question. 

Anyway! Usually when I unload I have a few pieces to list in the online shop, which I offer here, but this time I don't think I will, once I sort out which pieces are going to what shops. Sorry! 😞 If you'd like to order a mug out of the first firing of the new kiln, you can do that at this link

Thursday, June 24, 2021

Goodbyes are Hard...Even this One

 

The last firing of the old kiln is loaded. I'm feeling, as the cool kids used to say, some kind of way. 

I built this, with my own hands. I laid out the plans & placed each brick. It served me well. Could I have done better? Why, yes! But it worked, and it changed my life. 

Since I left SIUE in 1992 I always planned on building a salt or soda kiln. I didn't know it would take 18 years to make it happen! And when it did, my work could come into its own. 

I am excited, of course, for the new kiln: a hinged door! tice as much stacking space. It's an investment but so worth it. Not to mention: check out that ever-flattening arch. I could fix it again, but I'd have to keep fixing it every year, until I couldn't anymore, and then I'd be desperate. If I have learned one thing as an adult it's to deal with stuff before it's a crisis. 

Anyway! One last voyage. I've spent 11 years learning this kiln, & it gives me good results every time now. Here's hoping this is the best ever. 


Saturday, June 12, 2021

It's Always Something

 The painters finished our house this week - I have been wanting to get this done for 10 years! 15, really, but 10 years ago I did as much as I could myself, and then just had to tolerate being the junky-looking house on our street. Painters cost money! & rightfully so; it's a shit-ton of work, and people deserve to be paid for work. Anyway it's finally done, & we are delighted with the results.


Next on the list is, of course, the kiln rebuild. Tyler stopped by yesterday to take some measurements & assess how much brick from the existing kiln could be reused. In the meantime I am working on one last firing cycle before the big teardown. Loading a bisque today & firing tomorrow... 

...only slightly hindered by my broken toe.

Yep, I'm hobbling. I stubbed it hard on a rock, and it blew up & turned purple. It can be hard to know if a toe is actually broken or just bruised but a friend who works as an ER doc saw a photo I posted on social media & called it: "That is definitely broken." 

Not that it matters; the treatment is the same. Buddy-tape it to the toe beside it, and stay off it. LOL, as if that is an option. I can put off gardening & housecleaning, but I have classes to teach & a kiln to load, so putting my feet up & eating bon-bons is just not in the cards. 

My poor little toe!
 It's always something, isn't it? One damn thing after another. But I like to keep in mind: if that's my worst problem, there are no problems. 

Anyway! Off to load my bisque. I'll do a little bit, and then take a break if the toe starts to throb. 

If you'd like to pre-order a mug from the first firing of the new kiln, you can do that here. The rebuild is happening one way or another, but pre-orders will help pay for it. 


Sunday, May 16, 2021

IT'S ON: KILN REBUILD 2021

Some of you have been readers of this blog for a loooong time - maybe you remember that time I built a soda kiln in my backyard. That kiln has served me well, but now it's time for an upgrade. 

11 years is not a ridiculously short life for a kiln, and it is true that soda is harder on brick than salt is. Nevertheless, this kiln would have lasted longer if I had chosen a heavier gauge of angle iron for the exoskeleton. I'm very glad I had the experience of building it myself, but I found when I contemplated the rebuild I was just dreading it. UGH LIFTING HEAVY THINGS UGH BRICK DUST IN MY EYES 

I knew it would take me most of the summer - time that I would much rather spend making pots. With that in mind, I decided to call in an expert: Tyler Gulden. In addition to making pots & teaching at Bates College, Tyler is a master kiln builder! You can see a few of the projects he has worked on here

Worked with Tyler at the Watershed Center for Ceramic Arts, back in 2006, & we've been friends for years. Every time someone tells me they want to build a kiln, I send them his way, because not only is he the best - this is not a glow up, he really is - but his rates are crazy low, compared to other kiln builders. 

So excited about this kiln! It will be modelled on the soda kiln at Watershed, with some adjustments necessary for the different fuel & pressure. The stacking space will be almost twice that of my current kiln, and - the very best upgrade of all - the door will be on a hinge. You know that feeling when you're like WOO-HOO, DONE LOADING followed immediately by oh crap still gotta brick up? Yeah well that's all over for me (after these next 2 firings, at least.) The additional cost is pretty minimal - about half a day of labor - and when you factor in the cost of replacing broken door brick & the time mixing door mud, bricking & mudding up every time - it is more than a bargain. 

Here's the kiln design it will be based on. Now imagine a sliding-hinge door!

In the meantime, I am squeezing out two more firings before deconstruction begins. Tine to get making! 

Tuesday, June 5, 2018

Jacked Up


OMG I think this is going to work...sort of, anyway.
I propped the arch for on four jackposts, high enough to lift the weight of the arch from the walls. This allowed me to straighten the walls a little and pop in the fallen brick. I couldn't completely correct the spread tho - I'd need to pull down the walls for that. I might do that next summer but for now I need to get this kiln working again - I have orders to complete. So! Because the walls had spread, there was an inch & a half gap in the front ring of the arch, and a much narrower wedge of gap in the second ring.

Solution? Castable.

On the suggestion of my friend Tyler Gulden - let me here put in a 100% sincere plug for him: if you have a few bucks to hire your kiln built, he's the guy you want, and his services are affordable to the point of ridiculous!Anyway, on his suggestion I got a commercially produce high-alumina castble product called Noxcast 32, durable to 3200°F and non-reactive to soda. When I do my someday-rebuild, I am going to line the interior of the kiln with this stuff!

It comes in a 50 lb bag - way more than I need but whatev - and cost about 50 bucks. If it works it'll still be a bargain!

I needed it not to stick to the wooden arch form, so I melted paraffin wax & poured it into the gap, then heavily applied cooking spray. I mixed the castble into a thick-but-pourable consistency, then scooped & dribbled it between the brick until the space was filled.


 It will need to set overnight but by tomorrow AM I should know if we are good to go!

Sunday, May 27, 2018

It's Fine, I'm Sure It's Fine

That's what I keep telling myself, but I'm not sure I 100% believe it.  Like a lot of repairs, the kiln has to get worse before it can get better, freaking me out a little bit every step of the way. I had to (of course, but still) remove some of the brick around the doorway in order that the arch form fit in, and though I was pretty careful to stack the brick exactly as they were in the doorway part of me wonders if I will be able to put them back correctly. Half-assedness is so ingrained in my nature that even when I try to be meticulous a fair amount of half-assery slips in.

It doesn't help that I am making this up as I go along. The Kiln Book covers building an arch but not repairing one without taking the whole thing down & starting again. My consolation is, if this doesn't work, taking it down & starting again is always an option.

It's clearer than ever how much the walls have spread. Note to self & all other kiln builders: next time, make holes for two tie rods: when one breaks, the other will hold long enough to replace the broken one. Just think, for the 5 minutes it would have taken to drill 2 additional holes I could have avoided all this work, if not forever, at least for several years.

I've now completed the easy part...now to figure out how to jack up the form under the brick. It may be that my plan to support the center, just enough to pop in the missing brick, will need revisiting; possibly there is no way to do this without pushing up the whole arch. Right now the plan is to use a pair of jack posts to hold the form in place while I do the repair. Will let you know how it goes.

Wednesday, May 23, 2018

Progress in Progress

Did I mention I hate kiln building in all its forms? But I do love me some feeling of accomplishment. I've had to break down the task of repairing my arch into extremely tiny baby steps - re-read the chapter, take the measurements, look up the table, buy the plywood, and so on - which is my strategy for dealing with jobs that I dread doing. After enough steps are done the job begins to gain some momentum, and working on it gets easier.

So it is with my arch form! The form is built, and now I need to get some 2 x 4s to prop it up under the remaining bricks of the arch.

Baby steps are all fine and good, but there is some time pressure here - it's almost June & stores are waiting on their summer orders. When I get tired of the whine of the saw & the thunk of the hammer, I retreat to the summer studio to throw. I estimate the repair will be completed by the end of the holiday weekend, and I hope to have enough to fill a bisque shortly after.

Tuesday, May 15, 2018

My Bricks are Numbered

I build my kiln in 2010; not the first kiln I've ever built, but the first one that I've been the brains of the operation. I love every aspect of making pottery - the wetwork, obvs, that's easy to love, but also glazing and loading and firing. I even love mixing glazes, in a way: the methodical concentration necessary creates almost a meditative state that shuts down the shouting of the world. Somehow I have never come to love kiln building and maintenance! Maybe I just haven't done enough of it. That's what I tell my students when they tell me they don't like pulling handles (and I am right.)

Possibly about to put a few more hours of kiln building experience under my belt. For several weeks I approached my flattened-arch situation by walking out every day & staring at the loose bricks for a while and then going back in the house. Finally I decided to grab a mallet & try to tap the bricks back into place. I didn't actually think it would work - they dropped for a reason - but I knew it would either a) work or b) cause the loose bricks to fall, thus ending the endless indecision over whether I really needed to go through the whole tiresome business of building an arch form.


The answer, of course, is yes, yes I do need to go through the whole tiresome business, and at least I have got that clear now so I can begin.

Since I sort of expected this result - that the bricks would fall - I put some scrap insulating foam board inside the kiln, so they would hit the floor and break. As you can see, I have numbered the remaining brick so I can just put them back where they were - they aren't all the same, some are #1 arch brick, some are #2 [insert extremely childish LOL here], and some are straights. I don't want to have to figure it all out again, so I went to work with my trusty sharpie marker.

As you can see, it's a bonded arch, so entire sections don't fall if one brick gets loose

This job still seems intimidating, despite the helpful numeration, and the fact that I built this arch in the first place, so I need to break it down to baby steps:

  1. Measure span & rise...or I may have those values in an old blog post. 
  2. Do the math to arrive at the radius of the imaginary circle this arch would inscribe were it continued. 
  3. Get plywood & slats
  4. Draw the necessary fraction of the imaginary circle on the plywood, twice
  5. Cut 2 slats the depth of the interior of the kiln, and screw the plywood to the slats to properly space the arch supports
  6. Attach slats between the plywood forms, along the curve
  7. Profit!
  8. No wait
  9. Ugh that's enough for one day

So, that's my to-do list for tomorrow! Fun City.